Efficiency and quality remain a major concern for businesses when aiming at enhancing paddy dehusking operations. Another important factor that seems to be neglected in the process of paddy dehusking is the controlled moisture. The nature of moisture distribution during the dehusking process is very complex and, increased knowledge of these dynamics can help in the production of better quality grains, less waste, and high throughput.
In this blog, we will further understand the science of moisture in the process of paddy dehusking and how it can improve the efficiency of a rice huller machine. Also, we will find out how these factors can affect the rice huller machine prices.
What is Paddy Dehusking?
Paddy dehusking is the process of removing husk from the paddy grain. Rice milling generates a lot of dust while the process of dehusking, which contains a lot of impurities such as husk, bran, and germ, is separated from the endosperm. However, controlling this dust is more important due to several reasons, which are mentioned below:
- Improved Grain Quality: Controlled paddy dust produces fewer broken and damaged grains.
- Provides Safety of Workers: Paddy dust, when used for a long time, can lead to many respiratory problems for the workers in the mill; however, with dust control, you can ensure that the workers are safe while operating the mill.
- Environmental Protection: Paddy dust consists of a number of pollutants that may pollute the air, water as well as ground. But gathering this dust with the help of fillers before it flies away into the atmosphere is important as it can be reused as fertilizer or fuel.
What is the Role of Moisture Control in the Process of Paddy Dehusking?
Maintaining the right moisture level is important when using a rice huller machine. If the machine has less moisture, the husk won’t separate from the grain, whereas too much moisture can damage the grain during dehusking. However, the role of the moisture controller is significant when using a rice huller machine, and a few are mentioned below:
Reduced Breakage
The ideal moisture content of dehusking is 14–16%, which will help to separate the husk from the grain efficiently. Lower moisture can cause the husk to adhere more firmly to the grain, requiring a more intense dehusking process, which can break the grains. At the same time, higher moisture can damage the grain during dehusking. Therefore, by maintaining the moisture precisely, you will be able to make the most out of it.
Lower Energy Use
When the moisture levels are not controlled, the machine takes much energy to dehusk the grain, making it difficult for the machine to convey and process. However, when the moisture is controlled, the machine takes less energy, and the outcomes are efficient.
Monitoring moisture levels before and during the process and adjusting requirements accordingly can make your rice huller machine more efficient, productive, and profitable than ever.
Factors influencing the Rice Huller Machine Prices
The rice huller machine price is influenced by various factors, of which a few are mentioned below:
- Machine Capacity
The capacity of the machine plays a very important role in influencing the rice huller machine prices. The cost of the machine may be high depending on the capacity of the machine and its ability to dehusk large volumes of rice. The target production capacity should be considered when choosing the rice huller machine in order to choose one that is most suitable.
- Automation Level Of The Machine
The levels of automation offered by the machine also influence the rice huller machine price, where a machine with complex automation levels and advanced features such as feeding, husking, and milling will come with an expensive price tag.
- Advanced Technology And Features
When advanced technology and complex features are incorporated into a rice huller machine, the prices are directly increased. Rice huller machines, which come with advanced sensors and controls, command a higher price than compared to other traditional rice huller machines.
- Brand And Reputation
The type of the machine and, in particular, the brand of that machine also greatly influences the rice huller machine price. However, if you opt to buy the machine from one of the reputed brands that have been supplying high-quality machines in the market, then the cost could be substantially higher than that of other unknown or less reputable brands.
Conclusion
This is all about the rice huller machine price and the importance of controlling moisture while dehusking. Remember, too much moisture and too little moisture can both adversely affect the quality of your rice grain; therefore, it is essential to find the sweet spot by monitoring the levels before and during the process of dehusking.
Moreover, investing in an automatic rice huller machine does require careful consideration of various factors, which not only include the machine capacity but many other factors that are significant to be considered.
